UK Factory Solar Specialists
Policy & Compliance 3 May 2026 17 min read

UK CBAM 2027: How Factory Solar Reduces Your Carbon Border Adjustment Liability

The UK Carbon Border Adjustment Mechanism launches on 1 January 2027. For manufacturers in steel, aluminium, ceramics, cement, fertilisers, hydrogen, and glass — and for UK exporters already facing the EU CBAM — the carbon content of your manufacturing process is about to carry a direct financial cost. On-site solar generation is one of the most immediate and auditable ways to reduce the Scope 2 embedded carbon in your products. This guide explains the mechanism, the numbers, and why acting in 2026 matters.

What is the UK CBAM and who does it affect?

The UK Carbon Border Adjustment Mechanism is a carbon pricing instrument that places a levy on imports of certain carbon-intensive goods into the UK from countries where those goods have not been subject to an equivalent carbon price. The policy objective is to prevent carbon leakage: the risk that UK manufacturers, subject to UK Emissions Trading Scheme (ETS) carbon costs, are undercut by imports from countries where no equivalent carbon cost applies.

The UK CBAM was confirmed in the Spring Budget 2023 and has been developed through extensive consultation. It takes effect on 1 January 2027. UK importers of CBAM-covered goods will be required to:

  • Register with HMRC as CBAM importers
  • Report the embedded emissions in their imported goods on a quarterly basis
  • Purchase UK CBAM certificates at the end of each compliance year, priced at the quarterly average UK ETS allowance price
  • Obtain a discount for any carbon price already paid in the country of production

It is important to note that the UK CBAM is an import mechanism that primarily affects UK importers buying CBAM-covered goods from overseas. However, it has a parallel and equally important effect on UK exporters: the EU CBAM, which entered its transitional phase in October 2023 and became fully operational for payments from January 2026, applies to UK goods exported into the EU single market. UK manufacturers in CBAM-covered sectors selling into EU markets are already incurring EU CBAM certificate costs based on the embedded carbon in their products.

For the purposes of this guide, both dimensions are relevant. UK manufacturers can reduce costs under the EU CBAM (where they are exporters) by reducing embedded carbon, and UK importers can reduce costs under the UK CBAM through the same mechanism applied to their domestic production substituting for imports.

CBAM-covered sectors: steel, aluminium, ceramics, cement, fertilisers, hydrogen

Both the UK and EU CBAMs cover the same initial set of sectors, aligned by international negotiation to avoid creating trade distortions between the two regimes. The covered sectors as of 2027 are:

Iron and Steel

Includes crude steel, flat and long products, tubes and pipes. The UK steel sector (approximately 6 million tonnes of steel capacity, predominantly at Port Talbot and Scunthorpe) faces the most significant CBAM exposure given the energy intensity of steelmaking. Electric arc furnaces (EAFs) are particularly exposed to Scope 2 electricity emissions under CBAM.

Aluminium

Primary aluminium smelting and downstream processing (rolling, extrusion, casting). The UK aluminium sector is smaller than steel but highly electricity-intensive: primary smelting consumes approximately 14,000 kWh per tonne of aluminium produced, making Scope 2 emissions the dominant CBAM exposure.

Cement

Portland cement and other hydraulic cements. UK cement production is dominated by Hanson, Heidelberg Materials, and Breedon Group. Cement's primary CBAM exposure is Scope 1 (process CO2 from limestone calcination), but electricity for grinding and kiln operations contributes Scope 2 emissions also reducible by solar.

Ceramics

Bricks, tiles, refractories, technical ceramics. Stoke-on-Trent remains a significant UK ceramics hub. Kiln firing is the dominant energy use; both gas (Scope 1) and electricity (Scope 2) contribute to embedded carbon. The ceramics sector has a large number of SME manufacturers who may lack the expertise to navigate CBAM reporting unaided.

Fertilisers

Nitrogen fertilisers (ammonia, urea, ammonium nitrate) and others. CF Fertilisers at Billingham (Teesside) and Ince (Cheshire) are the primary UK producers. Ammonia synthesis is extremely energy-intensive; natural gas feedstock accounts for most Scope 1 emissions, but electricity for compression and processing adds Scope 2 exposure.

Hydrogen

Green and grey hydrogen production. The UK's emerging hydrogen sector — including electrolysis projects supported by the Hydrogen Production Business Model (HPBM) — is CBAM-covered. For electrolytic hydrogen, all embedded emissions are Scope 2 electricity, making grid decarbonisation (or on-site renewables) the primary CBAM lever.

Glass was included in the EU CBAM and is expected to be added to the UK CBAM by 2028 through secondary legislation. UK glass manufacturers — particularly flat glass producers in the North West and container glass manufacturers nationally — should prepare accordingly.

How embedded carbon is calculated for CBAM purposes

The CBAM certificate cost for any given import is calculated as: tonnes of embedded CO2e in the goods multiplied by the carbon price differential (UK ETS price minus any equivalent carbon price already paid in the country of origin). Getting the embedded carbon calculation right is therefore the first practical task for any manufacturer seeking to reduce CBAM exposure.

Embedded carbon under CBAM is defined as direct emissions (Scope 1) plus indirect emissions from electricity consumption (Scope 2). Third-scope supply chain emissions are not included in the initial CBAM methodology, though the European Commission has indicated it may extend scope in future review cycles.

CBAM Embedded Carbon Calculation: Two Components

Direct Emissions (Scope 1)

Combustion of fossil fuels in the manufacturing process (natural gas in furnaces, kilns, boilers), process emissions from chemical reactions (CO2 released in limestone calcination for cement), and fugitive emissions. For most manufacturing sectors, Scope 1 dominates the embedded carbon total. Reduction requires fuel switching (electrification, hydrogen), process redesign, or carbon capture — solar does not directly reduce Scope 1 emissions.

Indirect Emissions (Scope 2)

Emissions associated with purchased electricity consumption in the manufacturing process. The emission factor used is the average grid emission factor of the country where the electricity was consumed. For the UK in 2026, DESNZ publishes a grid emission factor of approximately 200 gCO2e/kWh (declining year on year as renewable capacity increases). Scope 2 can be reduced by on-site renewable generation or by contracting renewable electricity with a matching Renewable Energy Guarantee of Origin (REGO) certificate — though CBAM reporting requirements may distinguish between these approaches.

For CBAM reporting under the EU regulation, producers may use either the default emission values published by the European Commission (based on average production methods in each country) or actual measured emission values verified by an accredited third party. Actual values will almost always be lower for UK manufacturers who have invested in energy efficiency and on-site renewables — and are therefore the correct basis for CBAM declarations if they are below the default.

Using actual emission values requires robust metering, monitoring, and reporting infrastructure — exactly the kind of data infrastructure that a well-designed solar installation with generation metering and integration into the site's energy management system provides. Solar is therefore not only a carbon reduction tool but also a data enabler for CBAM compliance.

Solar's direct impact on Scope 2 embedded carbon

On-site solar generation directly reduces the volume of grid electricity consumed in the manufacturing process. Each kilowatt-hour of self-consumed solar generation displaces one kilowatt-hour of grid electricity with a near-zero carbon footprint (lifecycle emissions of approximately 20–30 gCO2e/kWh for crystalline silicon panels, versus 200 gCO2e/kWh for the UK grid average). The embedded carbon saving per kWh of self-consumed solar is therefore approximately 170–180 gCO2e/kWh.

This saving is directly attributable and auditable. The solar generation meter records output in real time; the import meter records grid consumption. The difference — self-consumed solar generation — is unambiguously zero-grid-carbon electricity. For CBAM purposes, this can be documented as a direct reduction in Scope 2 embedded emissions in the product.

Illustrative Solar Carbon Impact: 400 kWp at a UK Aluminium Rolling Mill

Annual self-consumed solar

280,000 kWh (at 70% self-consumption)

Scope 2 emission saving

56 tonnes CO2e/year (200 gCO2e/kWh x 280,000 kWh)

EU CBAM cost saving

~€3,640/year at €65/tonne CO2e EU ETS price

Note: EU ETS price illustrative at €65/tonne. UK ETS price as at May 2026 approximately £35–45/tonne.

For hydrogen producers using electrolysis, the effect is even more pronounced because 100% of embedded carbon is Scope 2. A green hydrogen project powered by dedicated on-site solar (or a firm PPA backed by solar generation) can claim near-zero embedded emissions for CBAM purposes, compared to a project drawing power from the average grid mix.

For steel producers using electric arc furnaces, Scope 2 typically accounts for 40–60% of total embedded emissions (Scope 1 from electrode consumption, fluxes, and other inputs making up the balance). Solar can therefore address a substantial proportion of an EAF steelmaker's CBAM exposure — particularly for rolling, finishing, and downstream processing operations where electricity is the dominant energy form.

How much CBAM liability does solar remove?

To quantify the CBAM liability reduction achievable through solar, you need to know: (1) your annual solar self-consumption in kWh, (2) the applicable grid emission factor, (3) the proportion of your product's embedded carbon that is attributable to electricity, and (4) the current or expected carbon price under the relevant CBAM regime.

The following worked example illustrates the approach for a UK ceramics manufacturer exporting brick and tile products to the EU:

Parameter Value Source / Assumption
Annual EU exports 5,000 tonnes of ceramic tiles Manufacturer's export records
Embedded carbon (default) 0.45 tCO2e/tonne product EU Commission default value for ceramics
Total embedded CO2e (default) 2,250 tCO2e/year 5,000 x 0.45
Scope 2 share of embedded carbon ~20% (450 tCO2e) Electricity ~20% of total energy in ceramics firing
Solar system size 300 kWp Rooftop installation on kiln building
Annual self-consumed solar 210,000 kWh (75% of 280,000 kWh) P50 yield 933 kWh/kWp, 75% self-consumption
Scope 2 saving 42 tCO2e/year 210,000 kWh x 200 gCO2e/kWh
Proportional CBAM reduction 9.3% of Scope 2 embedded carbon 42/450 tCO2e
Annual EU CBAM saving ~€2,730/year 42 tCO2e x €65/tonne EU ETS

In isolation, the CBAM saving of approximately £2,300/year does not transform the economics of the solar investment — the electricity bill saving of £58,800 per year (210,000 kWh at 28p) is the primary value driver. But for a ceramics manufacturer evaluating the total case for solar, every quantified benefit counts, and CBAM cost avoidance is a real and growing financial item that becomes more valuable as the EU ETS price rises over time.

For steel and aluminium manufacturers with much larger Scope 2 footprints, the CBAM benefit from solar is proportionally larger. An EAF steelmaker consuming 400 GWh per year of electricity and replacing 5% of that with on-site solar would save approximately 4,000 tCO2e per year in Scope 2 emissions — worth approximately £140,000–£180,000 per year at the UK ETS price, and a similar figure in EU CBAM certificates on exports.

Timeline: UK CBAM implementation 2027 onwards

Understanding the implementation timeline for both the UK and EU CBAMs is essential for planning your decarbonisation investments. The two regimes are at different stages:

October 2023 — EU CBAM transitional phase begins

EU importers of CBAM-covered goods required to report embedded emissions quarterly. No financial obligation during this phase. UK exporters to the EU should already be collecting production data needed for CBAM declarations.

January 2026 — EU CBAM full financial obligation begins

EU importers begin purchasing EU CBAM certificates for all imports. UK exporters of steel, aluminium, cement, fertilisers, and hydrogen into the EU now face direct certificate costs. The financial incentive to reduce embedded carbon in UK-manufactured goods is now active.

January 2027 — UK CBAM takes effect

The UK CBAM begins for imports of aluminium, cement, ceramics, fertilisers, hydrogen, and iron and steel into the UK. UK importers must register with HMRC and begin quarterly embedded emissions reporting. Certificate purchase obligation applies from the end of the first compliance year (December 2027).

2028 onwards — Scope expansion expected

Both UK and EU CBAMs are expected to extend to additional sectors — glass, chemicals, and potentially paper and pulp are in scope for review. UK manufacturers in adjacent sectors should monitor expansion announcements.

2030 — Indirect emissions (Scope 2) methodology review

Both CBAM regimes are expected to undergo methodology reviews. The treatment of renewable electricity — whether power purchase agreements, on-site generation, or REGOs are fully accepted as zero-emission sources — will be clarified. Early solar investment provides the strongest evidential basis for claiming actual (rather than default) zero Scope 2 embedded emissions.

CBAM and the case for acting before 2026

The EU CBAM payment obligation is already live from January 2026. UK manufacturers exporting to the EU in covered sectors who have not already reduced their embedded Scope 2 carbon are now incurring real financial costs every quarter. A solar system commissioned in mid-2026 would generate reduced-carbon electricity for at least the second half of 2026 and all of 2027 — meaning the first full year of UK CBAM would be partially addressed.

There is a second and more strategic reason to act early: CBAM certificate prices will rise as both the EU ETS and UK ETS prices increase over time. The UK government's own modelling for the UK ETS implies allowance prices of £50–£80 per tonne CO2e by 2030, rising further through the 2030s as the cap tightens. A solar system installed in 2026 will be generating carbon-free electricity against an increasing certificate price for its full 25-year operating life.

The procurement lead time for factory solar is also a material consideration. A 300–500 kWp system from first enquiry to commissioning typically takes 4–9 months in 2026, including DNO application, planning (if required), equipment procurement, and installation. A manufacturer who begins the process in May 2026 should expect to be generating by December 2026 to February 2027 at the latest — immediately at the start of the UK CBAM period.

Combining solar with ISO 50001 for CBAM compliance

ISO 50001, the international standard for energy management systems, provides a structured framework for monitoring, reporting, and verifying energy consumption and the carbon emissions associated with it. For CBAM purposes, ISO 50001 certification is valuable because it demonstrates that the organisation has a verified, audited methodology for measuring energy use and computing embedded carbon — exactly what CBAM reporting requires.

Solar generation data integrates naturally into an ISO 50001 energy management system. The generation meter output, combined with the import meter data, allows the energy manager to calculate the site's actual Scope 2 emission factor (kgCO2e per tonne of product) with solar contribution explicitly broken out. This data can then be used in CBAM declarations to claim actual emission values below the default, reducing certificate costs.

The combination of ISO 50001 certification and on-site solar generation provides the strongest available evidence for a CBAM actual emission declaration. The ISO certification provides methodological credibility; the solar generation data provides the quantifiable reduction. Together, they enable a manufacturer to move from the EU Commission's default embedded carbon values (which do not reflect site-specific decarbonisation investments) to actual measured values, which will be lower for any site with solar generation.

For UK manufacturers also subject to Energy Savings Opportunity Scheme (ESOS) obligations, the synergy is even stronger: ESOS Phase 3 (due December 2027) requires a detailed energy audit and action plan. Solar generation data from a system installed in 2026 provides direct input into the ESOS audit and can serve as evidence of energy efficiency improvements implemented since the previous phase.

CBAM Compliance Action Checklist for Manufacturers

  • Identify whether your product is in scope for UK CBAM (2027) and/or EU CBAM (2026)
  • Calculate your current embedded Scope 2 emissions per tonne of product using actual half-hourly electricity data
  • Commission a solar feasibility study to quantify the Scope 2 saving achievable from rooftop or ground-mount solar
  • Implement ISO 50001 or an equivalent energy monitoring system to support actual CBAM declarations
  • Register with HMRC as a UK CBAM importer if applicable (from Q1 2027)

Frequently Asked Questions

What is the UK CBAM and when does it come into force?
The UK Carbon Border Adjustment Mechanism is a levy on imports of carbon-intensive goods (aluminium, cement, ceramics, fertilisers, hydrogen, iron and steel) into the UK from countries with lower carbon pricing than the UK ETS. It takes effect on 1 January 2027. UK importers must register with HMRC, report embedded emissions quarterly, and purchase CBAM certificates priced at the UK ETS quarterly average.
Does the UK CBAM affect UK manufacturers who export goods?
The UK CBAM is an import mechanism, but UK exporters to the EU face the EU CBAM — which became fully operational for payments from January 2026. UK steel, aluminium, cement, fertiliser, and hydrogen exporters into the EU must now report and pay for embedded carbon in their products. Reducing Scope 2 embedded carbon through on-site solar directly reduces EU CBAM certificate costs.
How does solar reduce a manufacturer's CBAM liability?
CBAM certificates are priced per tonne of embedded CO2e. Every kWh of grid electricity replaced by self-consumed solar reduces Scope 2 embedded carbon by approximately 200 gCO2e (the UK grid average emission factor). For an EU CBAM-exposed producer at €65/tonne CO2e, each MWh of self-consumed solar saves approximately €13 in CBAM certificate costs — in addition to the electricity bill saving at 28–32p/kWh.
Which UK manufacturing sectors are most exposed to CBAM?
Iron and steel (especially EAF steelmakers), aluminium (primary and downstream processing), cement, ceramics (Stoke-on-Trent sector), fertilisers (Teesside and Cheshire), and hydrogen producers. Steel and aluminium have the largest absolute CBAM exposure; ceramics has the largest number of SME manufacturers needing support with CBAM reporting methodology.
Should manufacturers act on solar before 2027 to reduce CBAM liability?
Yes. The EU CBAM payment obligation is already active from January 2026 for UK exporters to the EU. A solar system commissioned in mid-2026 would provide documented Scope 2 carbon reduction evidence from the first day of the UK CBAM. Factory solar lead times are 4–9 months, so commencing the process in mid-2026 is the minimum necessary to be generating before the UK CBAM takes effect.

Trusted Solar Installers Across the UK

We work with a network of MCS-certified regional installers. If you need a recommendation outside our coverage area, these are the firms we trust:

  • ALPS Electrical — MCS-certified solar installer — Teesside & North East England
  • Midland Solar — Commercial & industrial solar installer — West Midlands
  • EC Eco Energy — UK-wide commercial solar & renewables installer
  • Sola UK — Solar panels & battery storage specialist — Hertfordshire
  • Carbon Legacy — Solar & green energy solutions — East Midlands
  • Premier Electrical Renewables — Solar, batteries & EV chargers — South Yorkshire

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