Can solar power injection moulding machines and process heating?

Yes, solar systems effectively power plastics manufacturing including injection moulding machines, barrel heaters, and hydraulic systems. While process heating requires high temperatures, solar offsets electrical loads for motors, pumps, cooling systems, and facility operations. Typical 500-750kW systems offset 35-50% of total facility energy for continuous operations.

What's the ROI for plastics extrusion solar installations?

Plastics extrusion facilities achieve 4-5 year ROI on solar due to continuous high-load operations. Energy-intensive processes (heating, cooling, compression) combined with 24/7 production schedules create excellent solar economics. Enhanced Capital Allowances (100% first-year deduction) reduce effective payback to under 4 years for most installations.

How does solar integrate with 24/7 plastics manufacturing cycles?

Solar installations for 24/7 plastics operations focus on maximizing daytime self-consumption (typically 40-60% of generation) while grid connection maintains continuous production overnight. Battery storage increasingly added to extend solar utilization into evening shifts and provide backup power for critical process control systems during grid interruptions.

Can solar support blow moulding and thermoforming operations?

Solar systems power all aspects of blow moulding and thermoforming including air compressors, vacuum systems, heating elements, and cooling circuits. Systems sized for high instantaneous loads typical of plastics manufacturing with appropriate inverter capacity. Average installations offset £60,000-85,000 annually in energy costs.

How do plastics manufacturers reduce Scope 2 emissions with solar?

Solar installations provide verifiable Scope 2 emission reductions critical for plastics manufacturers facing supply chain sustainability requirements. Typical 600kW system eliminates 150+ tonnes CO2 annually, supporting SECR reporting compliance, Science Based Targets commitments, and increasingly important customer ESG assessments in automotive and packaging supply chains.

Solar Panels for
Plastics Manufacturing
Power Injection Moulding

Power injection moulding sustainably. High-heat process loads with 24/7 cycles. Extrusion, blow moulding, thermoforming, and rotomoulding operations.

Injection Moulding Extrusion Lines High Heat 24/7 Cycles

70+ Plastics Installations

From packaging to automotive components

Get Plastics Solar Assessment

Solar panels on plastics manufacturing facility

Plastics Manufacturing Energy Profile

Plastics processing requires intensive heating, cooling, and continuous operations

40%

Heating Systems

Barrel heaters, hot runners, dryers

30%

Hydraulic Power

Injection moulding machines, presses

20%

Cooling Systems

Chillers, cooling towers, water pumps

10%

Auxiliary Systems

Compressors, conveyors, facilities

Solar Benefits for Plastics Manufacturing

Process-Specific Advantages

24/7 Operations: Continuous cycles mean constant daytime energy demand
High Heat Loads: Barrel heating and material drying during peak solar hours
Cooling Systems: Chillers and cooling towers run constantly during day shifts
Material Processing: Dryers, feeders, and conveyors powered by solar

Process Types

Injection Moulding

High electricity demand from hydraulics, heating, and cooling systems

Extrusion Lines

Continuous daytime operation with intensive barrel heating requirements

Blow Moulding

High-pressure air systems and heating perfectly matched to solar generation

Plastics Manufacturing Sectors

Expertise across all plastics processing methods

Injection Moulding

• Automotive components
• Consumer products
• Medical devices
• Packaging solutions
• Technical mouldings

Extrusion Processing

• Film & sheet production
• Pipe & profile manufacture
• Wire & cable coating
• Co-extrusion lines
• Continuous operations

Blow & Thermoforming

• Bottle production
• Container manufacturing
• Packaging thermoforming
• Large part rotomoulding
• Custom solutions

ROI for Plastics Manufacturing

3-4.5 years

Payback Period

24/7 operations and high energy intensity drive strong returns

£160k+

Annual Savings

Typical 280kW system for plastics plant

55%

Daytime Energy Offset

Continuous daytime loads perfectly matched to solar

Solar Panels for
Plastics Manufacturing
Power Injection Moulding

Plastics Manufacturing Energy Profile

Heating Systems

Hydraulic Power

Cooling Systems

Auxiliary Systems

Solar Benefits for Plastics Manufacturing

Process-Specific Advantages

Process Types

Plastics Manufacturing Sectors

Injection Moulding

Extrusion Processing

Blow & Thermoforming

ROI for Plastics Manufacturing

Get Your Plastics Manufacturing Solar Quote

Plastics Manufacturing Solar Service Areas

London & South East

Midlands

North of England

Scotland & Wales

Solar Panels for Plastics Manufacturing Power Injection Moulding

Plastics Manufacturing Energy Profile

Heating Systems

Hydraulic Power

Cooling Systems

Auxiliary Systems

Solar Benefits for Plastics Manufacturing

Process-Specific Advantages

Process Types

Plastics Manufacturing Sectors

Injection Moulding

Extrusion Processing

Blow & Thermoforming

ROI for Plastics Manufacturing

Get Your Plastics Manufacturing Solar Quote

Plastics Manufacturing Solar Service Areas

London & South East

Midlands

North of England

Scotland & Wales

Solar Panels for
Plastics Manufacturing
Power Injection Moulding